How to recycle electric motors for scrap using a motor dismantling machine-SUNY GROUP
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How to recycle electric motors for scrap using a motor dismantling machine?

Electric motors are everywhere—inside air conditioners, washing machines, EVs, industrial equipment, and factory lines. When these motors reach the end of their life, they don’t become “waste.” They become valuable scrap packed with copper, aluminum, steel, and iron.

Yet here’s the problem:
many recyclers still rely on manual dismantling, losing time, money, and material purity.

That’s where a motor dismantling machine changes everything.

What Is a Motor Dismantling Machine?

A motor dismantling machine is specialized recycling equipment designed to automatically or semi-automatically separate electric motors into their core materials, including:

  • Copper windings
  • Aluminum rotors
  • Steel stators
  • Iron housings

Instead of hammering, burning, or cutting motors by hand, the machine precisely dismantles them with controlled force and mechanical separation.

Electric motor stator scrap recycling line solutions

Electric motor stator scrap recycling line solutions

👉 Result: cleaner materials, higher resale value, and safer operations.

Is it worth taking apart electric motors for scrap?

Let’s talk numbers.

Copper prices remain one of the highest among recyclable metals

An average industrial motor contains 8–25% copper by weight

Clean copper scrap can sell for 2–4× more than mixed scrap

According to industry data, automated motor recycling can increase copper recovery rates by up to 30% compared to manual dismantling.

That’s real money left on the table if you’re not using the right equipment.

How to Recycle Electric Motors Using a Motor Dismantling Machine?

1. Pre-Treatment: Remove External Components

Before feeding motors into the dismantling machine, remove:

  • Plastic covers
  • Cooling fans
  • Terminal boxes

This simple step improves separation accuracy and protects the machine.

2. Feed Motors into the Motor Dismantling Machine

The motor dismantling machine applies controlled mechanical force to split:

  • Stator from housing
  • Rotor from shaft
  • Windings from iron core

3. Automatic Separation of Copper, Aluminum, and Steel

Once dismantled:

  • Copper windings are extracted cleanly
  • Aluminum rotors are separated
  • Steel stators and housings are isolated

This results in high-purity material streams, ready for resale or further processing.

4. Secondary Processing (Optional but Powerful)

For maximum profit, recyclers often combine dismantling machines with:

  • Copper granulators
  • Eddy current separators
  • Magnetic separators

This hybrid setup ensures near-zero contamination and premium-grade scrap output.

Frequently Asked Questions (FAQ)
Can all electric motors be recycled using a dismantling machine?

Most AC and DC motors—from household to industrial sizes—can be processed. Very small motors may require batch processing, while oversized motors may need pre-cutting.

Is a motor dismantling machine better than a shredder?

Yes—for value recovery.
Shredders mix materials, reducing purity. Dismantling machines separate before destruction, delivering cleaner copper and higher profits.

How much copper can I recover from electric motors?

Typically 10–25% by weight, depending on motor type. Industrial motors often contain the highest copper concentration.

Is motor recycling environmentally friendly?

Absolutely. Recycling copper uses up to 85% less energy than mining new copper, significantly reducing carbon emissions.

What skills are needed to operate a motor dismantling machine?

Most modern machines are operator-friendly, requiring minimal training. Automated controls reduce labor dependence and error rates.

 

If you’re serious about recycling electric motors efficiently, safely, and profitably, a motor dismantling machine is no longer a luxury—it’s a necessity.

By following the steps outlined above, you can:

  • Recover more copper
  • Reduce operational costs
  • Improve material purity

Scale your recycling business confidently

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