As the world races toward electric mobility, millions of automobile motors reach their end of life every year. But have you ever wondered how those powerful motors are dismantled and recycled so efficiently? The answer lies in one piece of incredible engineering — the automobile stator disassembly machine.
This machine plays a vital role in recovering copper, iron, and aluminum from motor stators, especially from electric vehicles (EVs) and hybrid cars. Unlike manual dismantling, which is time-consuming and labor-intensive, this machine combines hydraulic power, precision control, and intelligent automation to separate valuable materials cleanly and safely.
1. What Is an Automobile Stator Disassembly Machine?
An automobile stator disassembly machine is a specialized recycling system designed to dismantle motor stators from electric or hybrid vehicles. It separates the copper windings from the steel lamination core using mechanical force and hydraulic pressure.
This machine is often part of a complete motor recycling line, which includes:
Motor housing cutters
Copper extraction presses
Together, they maximize the recovery of reusable materials and minimize waste.
automobile stator disassembly machine
2. How It Works
Step 1: Motor Loading and Positioning
The operator places the discarded automobile motor into the machine’s clamping fixture. Sensors and clamps ensure it’s securely positioned for precision cutting.
Step 2: Shell Cutting or Cracking
For motors with sealed housings, the machine uses a rotary blade or hydraulic cutter to open the shell, exposing the stator and rotor inside. This prepares the components for the next stage.
Step 3: Stator Core Splitting
The stator is then cut into two or three sections using hydraulic knives. This splitting allows the machine to reach deep copper windings embedded within the iron core.
Step 4: Copper Coil Extraction
Finally, the copper pulling system grips and extracts the windings from the slots of the stator. High hydraulic pressure ensures the copper wires are pulled out cleanly, leaving behind the recyclable steel frame.
By the end of this process, over 98% of materials are cleanly separated — copper, iron, and aluminum ready for resale or reuse.
The automobile stator disassembly machine isn’t just another piece of factory equipment — it’s a bridge between technology and sustainability. By automating what once required hours of manual labor, it enables recyclers to recover more materials, save energy, and reduce environmental impact.
As electric vehicle adoption accelerates worldwide, the demand for motor recycling innovation will only grow. Investing in such machinery today isn’t just smart — it’s essential for the circular future of the automotive industry.