Automobile rotor dismantling machine
Automobile rotor dismantling machine
Automobile rotor dismantling machine
Automobile rotor dismantling machine video
Automobile rotor dismantling machine
Automobile rotor dismantling machine
Automobile rotor dismantling machine
Motor Dismantling Machine

Automobile rotor dismantling machine

CE certification

Key Specifications

Capacity 700-900kg/day
Rotor Cutting Range ≤110mm
Automobile rotor dismantling machine dismantles automotive starter motor rotors by cutting one end, heating to soften internal adhesive, and extracting all copper wires at once. It features a rational design, safe operation, and improves efficiency.
Before & After Processing
Raw Materials
Automobile motor rotor
≤110mm Rotor Cutting Range

Automobile motor rotor

Shaft
iron core
copper wire

Automobile generator rotor scrap consists of a shaft, iron core and copper wire. It has a compact structure, with metal and non-metal tightly combined, and an irregular overall shape, making it difficult to directly separate and recycle.

Final Products
Materials after dismantled
99.9% Recovery rate

Materials after dismantled

Pure copper
iron
other materials

In the dismantled automobile generator rotor waste, copper, iron and other materials have been effectively separated, the metal purity is high and the shape is regular, and it can be directly recycled and reused.

Details

Automobile rotor dismantling machine is mainly used for dismantling automotive starter motor rotors. The cutting device severs one end of the rotor (the bakelite end) while preserving the central shaft intact. The rotor is then heated using our company’s heating equipment to melt the internal insulating adhesive, after which the wire-dismantling assembly removes all the internal copper wires in one operation.
When dismantling automotive starter motor rotors, heating treatment is mandatory. This is because the insulating varnish inside the rotor is too thick, having solidified the copper wires and rotor core into one unit during manufacturing, thus requiring heating for successful dismantling.
The machine mainly consists of: main frame, hydraulic cylinder assembly, wire-cutting assembly, wire-dismantling assembly, electrical system, and hydraulic system.
The entire machine features rational structure, simple operation, and safe, reliable performance. This equipment can effectively reduce labor intensity and improve production efficiency.

Automobile rotor dismantling machine main

Operation process

A. Preparation
1.Fill the machine oil tank with #46 anti-wear hydraulic oil.
2. Connect to three-phase 380V/50Hz power supply (except for speccial voltages)
3.Press the green start button to activate the motor.
B.WireCutting
1.Step on the wire-cutting foot pedal to lower the cutting tool.
2.After cutting the copper wire, the tool retracts automatically.
3.Rotate the rotor core and repeat the process to completely nemove copper wires from one end
Note: Use momentary pedal control – do NOT keep it pressed continuously
C. Wire Removal
1. Heat the pre-cut rotor to melt internal insulation adhesive
2.Place the rotor in the wire-gripping pusher hole.
3.Press and hold the wire-removal foot switch for 3-5 seconds
3.1Thegripperclaws first secure the copper wires
3.2The central pusher then ejects the core assembly

Machine structure

Automobile rotor dismantling machine structure

Paramter


Machine weight390KG

Parameter Value

Power supply voltage
380V 50Hz

Motor power
4KW

System pressure
8MPa

Tangential cylinder stroke
200mm

The stroke of the wire removal cylinder
200mm

The stroke of the wire removal cylinder
240mm

Fuel tank capacity
60L

Scope of application
Automotive starter rotors

Overall dimensions
1200*600*1350mm

Application

Automobile rotor dismantling machine is specifically designed for dismantling automotive starter motor rotors, ensuring efficient recovery of copper wires while preserving the central shaft. Its mandatory heating-assisted process makes it suitable for:

  1. Starter motor rotor recycling – separation of copper windings and iron cores in automotive rotors.
  2. Automotive electrical component recovery – processing large volumes of waste starter motors.
  3. Metal and copper recycling plants – improving copper extraction efficiency and material purity.
  4. Motor remanufacturing and repair facilities – enabling precise dismantling without damaging key components.

It is particularly suited for automotive recycling enterprises, renewable resource recovery centers, and electrical motor dismantling plants, where safe, efficient, and high-yield processing is required.

Automobile rotor dismantling machine raw final

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