Electric motor stator scrap recycling line solutions

Manually pre-sorted scrap motor stators, wire packages and other materials are conveyed by conveyors to the primary crushing and secondary pulverizing; silicon steel sheets and copper mixtures are sorted out by strong magnetic rollers; the copper mixture is then crushed and refined and sent to the air flow separator, ultimately obtaining high-purity copper particles and a small amount of non-metals.

Electric motor stator scrap recycling line solutionsProcessing Flow
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Belt Conveyor

The scrap motor stators, wire packages and other materials that have been pre-sorted manually are conveyed to the primary crushing station via a conveyor.

Hammer Crusher

Waste motor stators, coils and other materials are initially crushed in the crusher

Outlet conveyor

The crushed material is conveyed to the three-layer magnetic separation conveyor through the discharge conveyor

Three-layer magnetic separation conveyor

The silicon steel sheet and copper mixture are separated by aThree-layer magnetic separation conveyor

Secondary crushing feeding conveyor

After magnetic separation, it is transported to the crusher again through the conveyor belt

Secondary crushing host

The crusher performs secondary crushing, and the purity of the later sorting is higher

Outlet conveyor

The crushed material is conveyed to the three-layer magnetic separation conveyor through the discharge conveyor

Three-layer magnetic separation conveyor

The waste mixture is separated again by a three-layer magnetic separation conveyor

Pulsed Dust Collector System

The dust generated during the recycling process is collected by the Pulsed Dust Collector System, effectively controlling the impact of dust overflow on the environment

Scroll horizontally to view the total solution
1

Belt Conveyor

The scrap motor stators, wire packages and other materials that have been pre-sorted manually are conveyed to the primary crushing station via a conveyor.

2

Hammer Crusher

Waste motor stators, coils and other materials are initially crushed in the crusher

3

Outlet conveyor

The crushed material is conveyed to the three-layer magnetic separation conveyor through the discharge conveyor

4

Three-layer magnetic separation conveyor

The silicon steel sheet and copper mixture are separated by aThree-layer magnetic separation conveyor

5

Secondary crushing feeding conveyor

After magnetic separation, it is transported to the crusher again through the conveyor belt

6

Secondary crushing host

The crusher performs secondary crushing, and the purity of the later sorting is higher

7

Outlet conveyor

The crushed material is conveyed to the three-layer magnetic separation conveyor through the discharge conveyor

8

Three-layer magnetic separation conveyor

The waste mixture is separated again by a three-layer magnetic separation conveyor

9

Pulsed Dust Collector System

The dust generated during the recycling process is collected by the Pulsed Dust Collector System, effectively controlling the impact of dust overflow on the environment

Before & After Processing

Electric motor stator scrap recycling line before and after processing

Electric motor stator scrap

Electric motor stator scrap

Feed
Discharging
Pure copper particles
Pure copper particles
Main Products
Silicon steel sheet
Silicon steel sheet
by-products
Other impurities
Other impurities
by-products

Details

The electric motor stator scrap recycling line transports pre-sorted scrap motor stators, windings, and other materials via conveyors to primary and secondary crushing. A strong magnetic roller separator then separates the silicon steel sheets and copper mixture. The copper mixture is then conveyed by conveyor to a crusher for further crushing and refinement, resulting in a higher-purity product. This product is then conveyed by conveyor to an airflow separator for separation, yielding high-purity copper particles and a small amount of non-metallic materials. This system achieves significant economic benefits. The system utilizes negative pressure suction throughout the crushing and sorting process, along with a pulsed dust removal device, to effectively control dust spillage and environmental impact.

Electric motor stator scrap recycling line solutions

Core Equipment

  1. Pre-treatment System
  • Dismantling Table: Manual or mechanical removal of shells and fasteners.
  • Cutting Machine (Optional): Cuts oversized copper coils into sections for easier feeding.

2.Crushing System

  • Dual-Shaft Shear Crusher (Low-Speed, High-Torque): Ideal for copper rotors with iron cores.
  • Hammer Crusher (High-Speed Impact): Efficient for pure copper coils.

3.Separation System

  • Magnetic Separator: Removes ferrous materials such as silicon steel sheets.
  • Eddy Current Separator: Separates aluminum, copper, and non-metallic fractions (plastic, rubber).
  • Copper Granulator: Further refines mixed copper, producing clean copper granules while removing non-metallic impurities.

Workflow

Electric motor stator scrap recycling line solutions flow

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